How to Tie Synthetic Winch Rope – [Step by Step]

Now let’s come to the process involved in tying a synthetic rope to a winch. Follow all these steps, and you’ll master the process

Step 1: Inspect your winch

Upon removing the steel cable and roller fairlead from your winch, make sure that the drum is free of any sharp objects that could damage the rope when it is remounted.

Step 2: Inspect the Fairlead

Before you can spool the rope on, you’ll have to install the new fairlead. Using aluminum hawse fairleads with synthetic winch lines will prevent damage to the rope because they provide a smooth surface. It is not recommended to use cast steel hawse fairleads with synthetic ropes since many of them do not have a smooth enough surface. Rolling fairleads made of steel are fine to use. Just ensure the rollers are smooth and not gouged or distorted.

Step 3: Be Sure to Check the Drum Attachment Type

Examine how the line was attached to your drum before removing it from your winch. In order to connect a wire rope or synthetic winch line to most off-road winches, an Allen bolt with a button head is inserted in the drum flange.

Step 4: Lay out the Synthetic Winch Line

The line should be uncoiled and laid out on the ground before being spool onto the winch. This will make spooling the line onto the winch easier.

Step 5: Tie Winch Line to Winch Drum

Feed the winch line over the top of the drum and into the mounting point by feeding the terminal of the winch line through the fairlead. Your winch line should be tied to your drum using the method described above.

What is a Synthetic Rope?

Ropes made from synthetic materials are woven together to create finished products. When it’s the question of picking the right rope for a particularly heavy project, the type of rope that is tough and tenacious is the one you should choose. Lightweight, cost-effective, and resistant to abrasion, synthetic rope is ideal for rope applications.

Difference Between a Natural Rope and a Synthetic Rope

Based on various distinguished factors, there are listed down below the fundamental differences between a natural rope and a synthetic rope. The difference lies in the way they are used and applied, not the ropes themselves.


The material that grows on the earth or is farmed is used to produce natural ropes. Among the ropes that can be made, Manila rope, cotton rope, and sisal rope are all derived from the abaca plant.

A synthetic rope, however, is made of chemical and fiber compounds manufactured by man. Some common materials include polyester, polypropylene, and nylon. Plastics are the most common materials used in these products. Synthetic ropes are either composed of a combination of polypropylene, nylon, and polyester, or they can contain just one material.    


As long as the ropes are not directly exposed to fire, natural ropes perform well in high-temperature environments. In general, natural ropes lose a lot of strength and ability when they’re exposed to high moisture levels. As a result, they cease to function properly.

Ropes made from synthetic materials are excellent for wet environments because they are resistant to rot, mold, and mildew, which makes them a good choice for boats and coastal areas. As well as abrasion resistance, they can also withstand higher friction levels.


Ropes made of natural materials are weaker than those made of synthetic materials, as their natural composition cannot be altered after production. Natural ropes are still relatively strong, though. Manila rope can be divided into two categories by the diameter of the rope. A minimum break strength of 540 pounds is required for the smallest diameter, and 27,900 pounds is required for the largest diameter.

The strength of synthetic ropes is nearly 20 percent higher than natural ropes. There are many reasons for this, but mostly it is because synthetic ropes were designed specifically to be stronger than any natural rope at the time. Manila ropes, for instance, have a minimum break strength of 1,250 pounds for their smallest diameter. Manila ropes with their largest diameters have a minimum break strength of 46,800 pounds. Despite being stronger than natural ropes, synthetic ropes are also acknowledged to be more durable.


The organic properties of natural rope make them suitable for use in gardens and landscaping. As well as toys, they are used to make cat scratching poles and other pet purchases. Dog chew toys are mostly made of cotton rope.

The high durability and strength qualities of synthetic ropes make them very useful in many different applications. Their ability to endure harsh weather conditions makes them a very viable option for indoor and outdoor use. The material of a synthetic rope can be used for fishing, water sports, swimming pool lanes, outdoor railings, and also for decoration purposes.

Why Choose a Synthetic winch rope Over a Steel Cable?

A synthetic rope is much preferable to a steel cable for a multitude of reasons. Moving a vehicle by steel cable is like loading a very light, flexible structure with a considerable amount of weight. As kinetic energy is derived from weight, if this energy is abruptly released, it can cause grave injury to humans. Synthetic ropes, by contrast, have much less weight, so they would cause much less damage to nearby people and objects if, by chance, the kinetic energy from the rope were released. That’s the only reason to believe in synthetic rope supremacy.

Although we have clearly stated the fundamental reason behind choosing synthetic winch rope over a steel cable, it’s recommended that you go through every pros and con of both these pulling lines. Only then will you be able to decide whether to go for a steel cable for your winch or a synthetic rope.

Steel Cable: Pros and Cons

  • Higher durability
  • More long-lasting
  • Heat is dissipated from the internal drum of the brake
  • Less pricey than synthetic winch rope
  • Too heavy
  • Has a higher kinetic energy
  • More difficult to handle
  • If the cable breaks, it is difficult to repair
  • Rusting can happen
  • Incorrectly spooled cables can kink

Synthetic winch rope: Pros and Cons

  • Not heavy
  • When bought new, it’s stronger than steel
  • It floats on water
  • Handling is easier
  • Easy to field fix
  • No chance of rusting
  • The drum and cables of a winch brake dissipate heat in an efficient manner.
  • Easily abraded by rocks
  • A temperature of 150 degrees degrades the strength
  • Heat aging can occur if the winch brakes are repeatedly overheated
  • It is damaged by UV rays
  • Internal cuts may be caused by sand and dirt
  • The rope needs to be protected from debris and sunlight with a sheath
  • Expensive compared to steel
  • Water-retentive and can freeze
  • The quality of synthetic winch ropes differs from one manufacturer to the next

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